First, the wire is best not to tin or galvanized, although the wire harness can be welded in some cases, but the effect will be discounted.
Second, according to the wire cross-sectional area selected models. CX-20XA ultrasonic wire harness welding machine: Applicable welding wire cross-sectional area of 1-25mm ², the model is equivalent to the German MINI model; CX-20XB ultrasonic wire harness welding machine: Applicable welding wire cross-sectional area of 1-40mm ², the model Equivalent to German GS-40 model; CX-40XA ultrasonic beam welding machine: Applicable welding wire cross-sectional area of 0.5-10mm ².
Third, the wiring harness welder needs good quality control software, quality evaluation of each solder joint.
Fourth, as long as a few questions can judge whether it is doing well: 1. How to calculate the aspect ratio? What is the standard? 2. A single two-pole pole is fixed to meet the mechanical strength requirements? How to control the amount of compression? 3 plastic welding circuit into a metal welding machine for metal welding it? With plastic welding circuit into a metal welder for the proofing process are still able to cope with, but really want to mass production, then a lot of problems come, the first is the production stability.
Fifth, the control mode using energy control mode.