my country's industrial base machine has formed a complete industrial system, and key links still need to be strengthened
Date:2021-08-03 origin:China Industry News Visit:13451
my country's industrial mother machine has formed a complete industrial system
It is understood that the world's industrial base machine development is mainly concentrated in the United States, Japan, Germany, Britain, Switzerland and other countries. These countries control the core components and advanced products of industrial base machines represented by high-end CNC machine tools and additive manufacturing equipment. Among them, the strength of the CNC machine tool industry in Japan and Germany leads the world. In 2019, there are 9 Japanese and German companies among the top 10 CNC machine tool companies in the world. They have formed key functional components such as CNC systems, precision bearings, guide rails, and high-end supporting components. A complete industrial chain of global competitiveness. The United States and Germany are the main producers of additive manufacturing equipment, and the industrial scale accounts for more than 60% of the global proportion.
Dong Kai introduced that with the world’s largest demand market, my country’s industrial mother machine industry has formed a complete industrial system and established an ecosystem from R&D, manufacturing to supply chain, covering materials, functional components, complete machines, modern service industries, etc. Links of the industrial chain. Take the machine tool industry as an example. In recent years, the development of my country's machine tool industry has gradually stabilized. The market share of high-end products has steadily increased. It has broken through many key core technologies such as high-speed cutting and multi-axis machining. High-end manufacturing capabilities in shipbuilding and other fields. In 2020, the machine tool industry will achieve revenue of over 700 billion yuan, a year-on-year decrease of 0.5%, and realize a total profit of 47.6 billion yuan, a year-on-year increase of 20.6%.
The basic capabilities of key links in the industry chain need to be strengthened urgently
"Although my country's industrial mother machine industry has formed a complete industrial chain and industrial system, there are still weak industrial foundation capabilities, mismatches between supply and demand, and imperfect industrial ecological construction in terms of high-end CNC machine tools, additive manufacturing equipment, and basic process equipment. And other issues." Said Yang Xueying, a researcher at the Intelligent Equipment Industry Research Center of CCID Consulting Co., Ltd.
Yang Xueying introduced that my country's industrial base machine has relatively weak basic capabilities in key links of the industrial chain such as common technologies and core components, and it is still at the global low-end level. The survey found that domestic high-end CNC machine tool systems have a market share of less than 30%, domestic servo drive motors have a market share of less than 20%, and core basic components such as electric spindles, linear motors, precision bearings, and high-precision gratings are still highly dependent on imports. In addition, my country's industrial master machine still has a lot of room for improvement in terms of overall machine design and basic technology, and there are many gaps in the reliability, number of beats, and processing accuracy of high-end products with foreign countries. In terms of additive manufacturing equipment, my country has initially established a full-chain innovation system for the additive manufacturing equipment industry. The overall technology is close to the international advanced level, but there are still problems such as lack of original technology and high beam quality lasers and other core components that are still heavily dependent on imports. .
"The situation of domestic epidemic prevention and control continues to improve, and economic and social operations have accelerated the resumption of work and production, which has greatly stimulated the manufacturing industry’s market demand for industrial base machines. However, domestic industrial base machines are still at the middle and low end of the value chain and lack the market’s universal recognition. High-end products and brands, and high-end products still rely on imports." Yang Xueying said, according to the "Research on the Development of China's Work Machine Industry", the precision of domestic precision machine tools can only reach sub-micron, which is 1 to 2 orders of magnitude difference from the international advanced level. . Foreign brands such as Mazak, Demaghi, Hammer and Haas have always occupied the leading position in the domestic high-end CNC machine tool market. In terms of basic process equipment, my country is still in the single-process equipment stage, and there are still obvious shortcomings in high-end composite process equipment such as addition and reduction of material technology composite, cold and hot processing technology composite. According to customs data, in 2020, my country imported 4.9 billion US dollars of metal cutting machine tools and exported 2.75 billion US dollars. There is a trade deficit, and there is a huge gap in the average price of imported and exported products.
Yang Xueying emphasized that my country's industrial clusters are relatively low, the upstream and downstream coordination capabilities are poor, and the industrial ecosystem is not perfect. On the one hand, my country's industrial host machine field lacks ecologically dominant leading companies, single champion companies with core competitiveness, high-level leading talents for researching core technologies, and a high-quality and innovative financial capital service system. According to the "Manufacturing Talent Development Planning Guide", by 2025, the talent gap in high-end CNC machine tools and robotics related fields will reach 4.5 million. On the other hand, despite the breakthrough development of domestic high-end industrial master machines, domestic users still have the problem of not daring to use and unwilling to use domestic high-end industrial master machines, resulting in insufficient correlation between high-end product research and development and downstream industry applications, and lack of sufficient scenarios. Drive the accumulation and iteration of core technologies.
Improve the core competitiveness of the industry
During the "14th Five-Year Plan" period, how to realize the high-quality development of the industrial mother machine industry? According to Zhao Haipeng, a researcher at the Intelligent Equipment Industry Research Center of CCID Consulting Co., Ltd., 2021 is the first year of the "14th Five-Year Plan". Facing the new situation, new opportunities and new challenges, we must do the "four persistences" and seek new ones. Break through the road and enhance the core competitiveness of my country's industrial mother machine industry.
One is to insist on overall development and safety. It is necessary to adhere to the overall national security concept, strengthen the safety risk early warning, prevention and control mechanism and capacity building of the industrial mother machine industry development, and realize the safety and control of the key technology and product areas of the industrial mother machine. It is necessary to implement the industrial competitiveness investigation and evaluation project, enhance the impact resistance of the industrial system of the industrial parent machine, integrate the safety development through the entire process of the development of the industrial parent machine, prevent and resolve the risk factors that affect my country's economic security, and build a national security barrier.
The second is to insist on improving the adaptability of supply and demand. Relying on the strong domestic market, linking the R&D, production, circulation, and service of industrial mother machines, and taking demand as the driving force to promote the surpassing of key technologies and products from following to parallel running or even leading the way, forming a virtuous circle of industrial mother machine industry development. At the same time, optimize the supply structure, improve the quality of supply, improve the adaptability of the industrial mother machine supply system to domestic demand, and form a higher-level dynamic balance of demand-driven supply and supply-created demand.
The third is to insist on using domestic and international markets and resources. Based on the domestic cycle, with the "Belt and Road" initiative, we should make full use of the resources of both domestic and international markets, attract the convergence of global industrial mother machine resource elements, and actively promote the coordinated development of domestic and external demand, import and export, foreign investment and foreign investment. It is necessary to improve the integrated control system of domestic and foreign trade of industrial mother machines, optimize the domestic and international market layout, commodity structure, and trade methods, improve export quality, increase imports of high-quality products, and realize the continuous acceleration of industrial mother machines "bringing in" + "going out".
Fourth is to adhere to a better combination of effective markets and effective government. It is necessary to give full play to the decisive role of the market in the allocation of resources and the guiding role of the government, deepen the reform of state-owned and state-owned enterprises in the industrial parent machine industry, strengthen and optimize state-owned capital and state-owned enterprises, promote the rationalization of enterprise management and optimization of resource allocation, and improve the efficiency and efficiency of enterprise development. Reduce operating costs. At the same time, optimize the private economic development environment, break down various barriers restricting the development of private enterprises, improve the legal environment and policies that promote the development of small, medium and micro enterprises and individual industrial and commercial households, and promote a better integration of effective markets and effective governments.
The industrial master machine as the tool of manufacture is the foundation of industrialization, and our country must create an innovative highland for the industrial master machine. In this regard, CCID think tank suggested that we should accelerate the improvement of the independent innovation ability and level of my country's industrial mother machine; focus on improving the independent controllability of the industrial supply chain, forging the long boards, filling up the short boards, and launching application demonstration projects; enhancing the vitality and development of enterprises. Competitiveness; promote integration and development in depth; build an industrial mother machine industry ecosystem.
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