The 50kw generator set has been approved by a large number of users and is used as a backup power source. When users report that the generator set is in operation, a large-scale vibration may occur.
The occurrence of fault phenomenon: After the unit is started, when the AC synchronous generator is in the no-load state and its axial and transverse vibration values exceed the specified values, it indicates that the generator is operating with high vibration.
Approach
1 The rotors of each generator must be calibrated for dynamic balance, and the dynamic balance accuracy specified in the drawings must be achieved.
2 According to the grades specified on the drawings, select the bearing with the qualified accuracy. Check the unevenness of stator and rotor air gap, adjust the load
Matching unevenness meets requirements.
3 Install the bearings and shafts and end caps according to the specified mating accuracy.
4 It is forbidden to use the knocking method for the bearing installation, and it is better to use the heat jacket method of the oven heating bearing.
5 Grease should be selected according to the grade specified in the drawing.
The above detailed analysis of common fault phenomena, causes of failures, inspections, and handling of brushless AC synchronous generators.