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Research Status of New Energy Automobile Harness at Home and Abroad

With the development of modern automotive wire harness detection technology, the use of buzzer, multimeters, and indicator lights for manual detection has been gradually abandoned for the detection of automotive wire harnesses. Instead, it is more efficient and cost-effective. Low-cost automotive harness detector.

The use of harness detector only requires that the inspector is familiar with the current harness model, the basic operation flow of the instrument, and the harness can be detected. The detector will display the detection result through the interface of the upper computer in detail so that the inspector no longer needs to use the harness. The detection and judgment of a single root based on acoustic, electrical and optical signals greatly reduces the work intensity of the harness inspection personnel, and greatly reduces the occurrence of false detection and missed detection.

In recent years, some foreign companies have successively introduced a series of different types of wire harness testing instruments to enable rapid and accurate inspection of wire harnesses, and they are more diverse and complete in terms of detection. For example, harness testers manufactured by some companies in the United States not only can perform routine inspections such as short-circuits, disconnections, and misconnections of wire harnesses, but also can achieve high-voltage, low-voltage and high-voltage resistance, insulation, instantaneous short-circuit, and disconnection tests on automotive wiring harnesses. It can even detect the resistance, capacitance, diode, and twisted pair contained in the harness material.

Some companies have also developed a series of fully functional harness detection instruments. Their distinctive feature is the automatic testing of harnesses and connectors. In China, through the unremitting efforts of researchers in many companies, harness detection technology has also achieved very good results.

The company's series models of harness inspection equipment can detect short circuit, open circuit and misconnection of various types of automotive wiring harnesses and display the detection results through computer monitors. Harness inspection instruments manufactured by some companies in Chongqing are used in the structure. The instrument itself is integrated with the computer and configured with multiple interface conversion units, which is more flexible and convenient for wire harness detection;

The wire harness testing instruments produced by some companies have implemented a variety of manual and pneumatic modules in their operation modes, which has reduced the physical strength of workers' operations and relieved workers' fatigue. In addition to pursuing more high-speed and intelligent high-speed detection in detection technology, some domestic research institutions and universities have also conducted a series of theoretical analysis and functional verification on function expansion, interface expansion, and visualization technologies, and have achieved very Good results.

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